Biomass Fired Boilers
Fuel Options
Rice husk, bagasse, wood, cotton stalks, agro-waste
Capacity
6 TPH to 200 TPH
W.P
Up to 87 kg/cm²
Temperature
Up to 440°C
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Advantages
- Cost-Effective: Lower fuel costs due to abundant biomass availability.
- Eco-Friendly: Carbon-neutral operation with reduced greenhouse gas emissions.
- High Efficiency: Advanced combustion technology maximizes heat recovery.
- Renewable Energy Source: Reduces reliance on fossil fuels.
- High Fuel Flexibility: Handles diverse biomass types, including bales and loose residues.
- Waste Utilization: Converts agricultural byproducts into energy.
- Cogeneration Capability: Integrates with power generation systems for enhanced ROI.
- Scalability: Suitable for small agro-units to large industrial plants.
- Compliance: Adheres to strict emission and safety regulations.
PP Boilers’ Biomass Fired Boilers are engineered to optimize combustion efficiency and fuel flexibility. Key design elements include:
- Fuel Versatility: Compatible with rice straw, bagasse, mustard husk, wood chips, and blended fuels.
- Advanced Combustion Systems: Equipped with reciprocating grates, vibrating grates, or AFBC (Atmospheric Fluidized Bed Combustion) technology for complete fuel burnout.
- Emission Control: Integrated ESPs, cyclones, or scrubbers to meet CPCB norms.
- Custom Configurations: Single-drum or bi-drum designs tailored to industry needs.
Pressure & Process Boilers introduce Rice Straw Bale Fired water tube Boiler to Generate the steam for Process and Power generation at minimum Running Cost The proposed boiler is a Single-Drum Water Tube Boiler with multi-pass furnace design with Internal Super heater.
The boiler is design to burn 100% Rice straw in Bale shape or any Biomass. The Rice straw contains Silica, K 2 O and oxides of Sodium and magnesium which are harmful for life of Boiler too. Keeping in view the impurities and high alkali contain in fuel, the boiler is specially designed to avoid Fouling/Slogging problems.
Technology: The Boiler equipped with Reciprocating Grate / Vibrating Grate Technology to Brun the 100% Rice Straw with maximum Free Board Area and multi pass Design to avoid the Choking of Boiler. The flue gases then pass-through multi-furnace zone and major ash particles are separated at grate outlet. The flue gases then pass through Super heater evaporator section after that Economizer, Air Pre Heater, and Cyclone Bag House/ESP. The system is equipped with number of customized soot blowers for on-line cleaning.
Applications:
- Distilleries: Steam generation for fermentation and distillation.
- Paper Mills: Process heating and drying.
- Rice Processing: Husk utilization for steam and power.
- Plywood & Textiles: Thermal energy for drying and curing.
- Sugar Plants: Bagasse-fired cogeneration systems.