RDF Fired Boilers
RDF (Refuse-Derived Fuel) Fired Boilers are advanced systems designed to utilize processed municipal solid waste (MSW) or industrial refuse as fuel. These boilers convert non-recyclable waste into energy, offering a sustainable solution for industries aiming to reduce landfill dependency and lower carbon footprints while generating steam for industrial processes or power generation.
Fuel Options
RDF, MSW, plastic waste, industrial refuse
Capacity
6 TPH to 200 TPH
W.P
45 Kg/Cm² to 65 Kg/Cm²
Temperature
up to 520°C (superheated steam)
Details
PP Boilers’ RDF Fired Boilers are engineered to handle heterogeneous waste fuels efficiently. Key design elements include:
- Fuel Preparation: RDF is processed to remove inert materials, ensuring high calorific value and consistent combustion.
- Advanced Combustion Technology: Equipped with grate systems or fluidized bed combustion for optimal burnout of waste materials.
- Emission Control: Integrated with ESPs (Electro-Static Precipitators), scrubbers, or bag filters to meet CPCB and global emission norms.
- Automation: PLC-based controls for precise fuel feeding, combustion, and ash handling.
Key Points
- Environmentally Friendly: RDF Fired Boilers offer a sustainable solution for waste management by diverting waste from landfills and using it to generate energy. This helps to reduce greenhouse gas emissions and promotes a circular economy.
- Fuel Flexibility: These boilers can burn a variety of RDF compositions, providing flexibility in fuel sourcing and reducing reliance on fossil fuels.
- Cost-Effective: Using RDF as a fuel can significantly reduce fuel costs compared to traditional fossil fuels, leading to operational cost savings for businesses.
- Efficient Energy Generation: Modern RDF Fired Boilers are designed with advanced combustion technologies to maximise heat transfer and energy efficiency.
- Compliance with Regulations: Reputable manufacturers like Pressure & Process Boilers Pvt. Ltd. ensure that their RDF Fired Boilers meet stringent emission standards and comply with relevant environmental regulations.
Features
- Multi-Pass Design: Enhances heat transfer and reduces fuel consumption.
- Custom Grates: Reciprocating or traveling grates for efficient fuel agitation.
- Pollution Control: Integrated ESPs, cyclones, or wet scrubbers for clean emissions.
- Automated Ash Handling: Minimizes downtime with efficient residue removal.
- Durable Construction: High-grade alloys and refractory linings to withstand abrasive/corrosive fuels.
- Fuel Flexibility: Handles RDF, MSW, plastic waste, and mixed industrial refuse.
- Compliance: Meets IBR, ISO 9001:2015, and CPCB standards.
RDF Fired Boilers are typically water-tube boilers, meaning that water circulates inside tubes heated by the combustion of RDF in a furnace. The heat generated converts the water into steam, which can be used for various industrial processes or power generation.
Applications
- Municipal Waste Plants: Energy recovery from urban solid waste.
- Cement Industry: Co-processing RDF in kilns for heat recovery.
- Power Generation: Integrated with turbines for waste-to-power projects.
- Chemical Plants: Steam generation using industrial refuse.
- Sustainable Industries: Facilities prioritizing waste valorization and reduced fossil fuel reliance.
Pressure & Process Boilers Pvt. Ltd. (PP BOILERS) is a leading manufacturer of RDF Fired Boilers, offering custom-designed solutions tailored to meet specific industry needs. We have a strong track record of successful projects and are committed to providing high-quality, reliable, and environmentally friendly boiler solutions.