RDF & MSW Fired Boilers
Fuel Options
RDF, MSW, Plastic waste, Industrial refuse
Capacity
6 TPH to 200 TPH
W.P
Up to 65 Kg/Cm²
Temperature
up to 440°C (Superheated steam)
Details
PP Boilers’ RDF (Refuse-Derived Fuel) & MSW (Municipal Solid Waste) Fired Boilers are advanced waste-to-energy solutions engineered to handle mixed, non-recyclable refuse efficiently. These boilers help industries convert urban and industrial waste into clean, usable energy while supporting Zero Waste and Circular Economy goals. With robust combustion systems, automation, and emission control technologies, they offer an eco-friendly, cost-effective, and sustainable steam generation option.
PP Boilers’ RDF Fired Boilers are engineered to handle heterogeneous waste fuels efficiently. Key design elements include:
- Fuel Preparation: RDF is processed to remove inert materials, ensuring high calorific value and consistent combustion.
- Advanced Combustion Technology: Equipped with grate systems or fluidized bed combustion for optimal burnout of waste materials.
- Emission Control: Integrated with ESPs (Electro-Static Precipitators), scrubbers, or bag filters to meet CPCB and global emission norms.
- Automation: PLC-based controls for precise fuel feeding, combustion, and ash handling.
Key Points
- Waste-to-Energy: Converts non-recyclable RDF and MSW into useful steam or power, reducing landfill burden.
- Fuel Flexibility: Burns a wide range of fuels including RDF, MSW, plastic waste, and industrial refuse in combination with Biomass Fuel or Independently.
- Cost Advantage: RDF/MSW are either free or available at very low cost, with abundant and continuous supply — making it one of the most economical fuel sources.
- High Operational Efficiency: Advanced combustion and control systems maximize thermal efficiency and plant uptime.
- Proven Industry Use: Widely used in waste management plants, cement industries, power generation units, and eco-conscious manufacturing.
- Environmentally Friendly: RDF Fired Boilers offer a sustainable solution for waste management by diverting waste from landfills and using it to generate energy. This helps to reduce greenhouse gas emissions and promotes a circular economy.
- Fuel Flexibility: These boilers can burn a variety of RDF compositions, providing flexibility in fuel sourcing and reducing reliance on fossil fuels.
- Cost-Effective: Using RDF as a fuel can significantly reduce fuel costs compared to traditional fossil fuels, leading to operational cost savings for businesses.
- Efficient Energy Generation: Modern RDF Fired Boilers are designed with advanced combustion technologies to maximise heat transfer and energy efficiency.
- Compliance with Regulations: Reputable manufacturers like Pressure & Process Boilers Pvt. Ltd. ensure that their RDF Fired Boilers meet stringent emission standards and comply with relevant environmental regulations.
Salient Features
- Water Tube, Multi-Pass Design: Ensures high heat transfer and improved fuel efficiency.
- Custom Grate Systems: Reciprocating grate for effective combustion of low-density heterogeneous fuels.
- Fuel Preconditioning: RDF is processed to remove foreign particles and optimize calorific value.
- High-Temperature Capability: Superheater systems designed for up to 440°C steam temperature.
- PLC/SCADA Automation: Fully automated operation including combustion, ash removal, and emission control.
- Emission Compliance: Equipped with specific designed system such Activated Carbon Chamber, Urea, Ammonia & Lime Dosing to control SOx, NOx and Dioxin.
- Robust Construction: High-grade & durable materials such as SS for Superheater and abrasion-resistant linings ensure long service life.
- Maintenance-Friendly: Soot blowers and automated ash handling systems ensure continuous and hassle-free operation.
- Multi-Pass Design: Enhances heat transfer and reduces fuel consumption.
- Custom Grates: Reciprocating or traveling grates for efficient fuel agitation.
- Pollution Control: Integrated ESPs, cyclones, or wet scrubbers for clean emissions.
- Automated Ash Handling: Minimizes downtime with efficient residue removal.
- Durable Construction: High-grade alloys and refractory linings to withstand abrasive/corrosive fuels.
- Fuel Flexibility: Handles RDF, MSW, plastic waste, and mixed industrial refuse.
- Compliance: Meets IBR, ISO 9001:2015, and CPCB standards.
Pressure & Process Boilers Pvt. Ltd. (PP BOILERS) is a leading manufacturer of RDF Fired Boilers, offering custom-designed solutions tailored to meet specific industry needs. We have a strong track record of successful projects and are committed to providing high-quality, reliable, and environmentally friendly boiler solutions.
Applications
- Municipal Waste Plants: Energy recovery from urban solid waste.
- Cement Industry: Co-processing RDF in kilns for heat recovery.
- Power Generation: Integrated with turbines for waste-to-power projects.
- Chemical Plants: Steam generation using industrial refuse.
- Sustainable Industries: Facilities prioritizing waste valorization and reduced fossil fuel reliance.
Pressure & Process Boilers Pvt. Ltd. (PP BOILERS) is a leading manufacturer of RDF Fired Boilers, offering custom-designed solutions tailored to meet specific industry needs. We have a strong track record of successful projects and are committed to providing high-quality, reliable, and environmentally friendly boiler solutions.
