PP Boilers

Air Pollution Control Equipment

Air Pollution Control Equipment is designed to capture and reduce harmful emissions, such as particulate matter, SOx, NOx, and other pollutants, from industrial processes. These systems ensure compliance with environmental regulations while improving air quality and operational efficiency.
Compliance

Meets CPCB, MoEF, and global standards

ESP Efficiency

99.9% particulate removal

Flow Rate

1,000 to 500,000 m³/hr

Temperature

Up to 400°C (for ESPs and Dust Collectors)

Details

Air Pollution Control Equipment encompasses a variety of technologies and systems aimed at controlling emissions of particulate matter, gases, and other pollutants. Common types of APCE include:

  • Electrostatic Precipitators (ESP): These devices use electrical charges to remove particles from exhaust gases.
  • Mechanical Dust Collectors: These systems capture dust and particulate matter through mechanical means.
  • Wet Scrubbers: These utilize liquid to remove pollutants from gas streams.
  • Venturi Scrubbers: A type of wet scrubber that uses a venturi tube to create a high-velocity gas stream, enhancing pollutant capture.
  • Bag Filters: These capture dust and particulates using fabric filter bags.

Key Points

  • Direct and Indirect Heating: Hot air generators can provide direct heating, where the combustion gases directly mix with the air stream, or indirect heating, where the air is heated through a heat exchanger without contact with the combustion products. Indirect heating is preferred for applications requiring clean, contaminant-free hot air.
  • Fuel Flexibility: They can operate on various fuels, including natural gas, propane, oil, and biomass, providing flexibility in fuel sourcing and adapting to different energy needs.
  • Temperature Control: They offer precise temperature control, allowing users to adjust the hot air temperature to meet specific process requirements.
  • High Efficiency: Modern hot air generators are designed for high thermal efficiency, minimising heat losses and reducing fuel consumption.
  • Versatile Applications: They find applications in various industries, including drying, curing, space heating, and preheating processes.

Advantages

  • Significant reduction in air pollutants.
  • Improved compliance with local and international regulations.
  • Enhanced operational efficiency through optimized processes.
  • Long-term cost savings by reducing fines and penalties.
  • Increased public trust and corporate reputation.
  • Customizable solutions for specific industrial applications.
  • Low maintenance requirements for certain systems.
  • Potential for energy recovery in some designs.
  • Contribution to a healthier work environment.
  • Support for sustainable development initiatives.

Applications

  • Power generation plants.
  • Cement manufacturing.
  • Chemical processing.
  • Metal production and processing.
  • Food and beverage industry.
  • Pharmaceutical manufacturing.
  • Waste incineration facilities.
  • Mining and mineral processing.
  • Pulp and paper industry.
  • Textile manufacturing.

WET BATH-SCRUBBER

(Liquid scrubbing gas treatment – Pollutants Removal)

MECHANICAL DUST COLLECTOR

(Cyclone- Dust Removal System)

ESP

(Electro-Static Precipitator)